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The Cybaman Replicator – fully automatic computer-controlled component manipulation system, software driven from CAD for 3D process work Developed specifically for machining 3D components, it presents each facet of a workpiece, to the cutting tool in an automatic sequence. It combines in one machine, optical digitisation and computer controlled robotic manipulation, to precisely position a part to receive manufacturing operations, in point to point mode or synchronised 6 axis continuous paths. Designed for use with different process tools, the Replicator, using C.N.C. control, manipulates the work-piece, against the process tool, enabling operations such as machining, grinding, welding, optical inspection or laser cladding to be carried out on any facet of its 3D surface. Two versions of machine are available catering for different component sizes.

The Cybaman Replicator, which has a component envelope of 300 x 300 x 300 and the Cybaman Desktop Replicator designed for Jewellery and Biomedical applications or for holding very small components (up to 125 x 125 x125) where fixturing and process manipulation are a major problem. Designed for high speed machining of plastics, wood, aluminium and even light duty low speed cutting of steels the Replicator, can be customised to suit your process application. It can be fitted with multiple process or alternative tooling options that include hi-speed machining or grinding, welding-cutting torch or laser whichever is best suited to your requirements.The full system has the capability to precisely machine a replica of a digitised object.

 

Cybaman Replicator Workstation – Specification

The Workstation houses a 6 Axes CNC Software driven Cybaman Positioning System comprising 3 axes Articulated Robotic Manipulator and a Hi- Speed Machining Spindle mounted on 3 Linear Axes, fully integrated with an 8 Axis synchronised PC based controller, driven by Cybaman Positioning Control Software

   
Cybaman Replicator 6 Axes CNC Software driven Cybaman Positioning System
Control System PC Based, 8 Axes Closed Loop Servo
Linear Axes Travel X - 200mm Y - 300mm Z - 200mm
Rotary Axes Chuck A - 360 0 continuous, B - +/- 180 0 C - +/- 180 0
Machine frame Epoxy Resin Rose and Black Granite in natural colour
Machine Frame Envelope 800mm x 760mm x 760 mm high - totally sealed enclosure - interlocked door
Weight 150 kgs
Component Envelope -max 170 mm x 170 mm x 170 mm
Table size ř125mm or ř150mm dia. - 4 Jaw Chuck
Maximum cutting feed rate 15m/min
Lead-screw type c6 Precision Ground Ball-screw
Servomotors Brushless Servo
Type of ways Linear Rails & Carriages
System Accuracy +/- 12 µ
Resolutions Linear +/- 1µ Rotary 1 arc sec
Repeatability Linear +/- 2µ
3D Reference datum point accuracy +/- 6µ varies as bearing specification
Max table load 6kg
Spindle Speed & type 50,000 rpm –H.S. Hi-Freq water cooled, pneumatic drawbar
ATC option 5 ATC HSK E25 tooling
Spindle power 2.2 kw
Coolant “Unilube” Mineral Oil Lubricating and Coolant Mist System
Compressed Air Supply On board miniature “quiet running” 50 litres/min air compressor 24 litre receiver
Cabinet Stand 850 x 750 x 800 swarf tray. Houses Controller, coolant, compressor & chiller.
Manipulator Tilt to Tooling Around datum point +/- 130 Deg from vertical –rotation through 360 0.
Extent of part presentation Universal articulated alignment of a vector extended at any orientation from any
  point on the segment of a sphere within the range of +90 0 above to – 40 0
  below the horizon presenting it co-linear to the tool axis.
Extent of Process Continuously down hand, on the vertical axis, in sympathy with gravity with
presentation to Work-piece software to generate trajectory alignments along principal Cartesian planes for
  feed-wire presentation if welding.

 

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